With the development of high-end and refined nail tools, black nail file glass has gradually become a new favorite in the market due to its strong appearance, high wear resistance, and easy cleaning advantages. However, during the processing of this type of glass, higher requirements are placed on cutting accuracy, edge quality, and consistency of the finished product. Traditional mechanical processing methods are no longer able to meet the needs of both mass production and high quality.
Customer requirements:
The customer is mainly engaged in the production and export of nail tools, and has high requirements for product appearance quality and processing stability. The processing object of this project is black nail file glass, which has a small volume and fine appearance, and is extremely sensitive to cutting accuracy and edge quality. The customer hopes to achieve stable and efficient mass production while ensuring high-quality appearance.
Solution:
Chuangkeda's "Infrared Picosecond Laser Glass Cutting Integrated Machine" achieves non-contact, low thermal impact, and edge free cutting with a high-energy density picosecond laser source, intelligent visual positioning system, and high-precision motion platform. During the cutting process, laser energy is evenly applied to the inside of the glass, forming a clean cross-section through the principle of cold cracking. The entire cutting edge can be directly assembled and used without the need for secondary polishing. For complex irregular paths, the intelligent control system of the equipment can operate accurately according to CAD drawings, ensuring that every arc and angle matches the design perfectly. The cutting accuracy of the equipment is as high as ± 0.01mm, with excellent verticality of the incision and a broken edge of ≤ 5 μ m; Supports cutting of any shape, whether circular, square, curved, or irregular contours, all can be completed in one go. At the same time, the automated processing platform equipped can achieve synchronous cutting of multiple pieces of glass, significantly improving production efficiency and providing high-quality and high-efficiency solutions for high-end glass precision processing.
Cutting effect display:
• Processing material: 3mm black nail file glass.
•Cutting accuracy: ± 0.01 mm.
• Edge collapse control: ≤ 5 μ m.
•Processing effect: The incision is smooth and flat, and the finished product can directly enter the subsequent process without the need for secondary grinding or polishing treatment. The yield rate is ≥ 99%.
• Processing advantages: Supports cutting of circular, square, and various shaped glass. R-angle, elliptical, and complex contours can be processed with high precision, ensuring stable mass production and strong dimensional consistency.
