In the fields of architectural decorative glass, high-end engineering glass, and customized glass products, 8mm green glass has always had problems such as difficult processing and unstable yield rate in the process of irregular processing due to its large thickness, high hardness, and complex internal stress. Especially when dealing with multiple curves and irregular contours, traditional mechanical cutting methods are prone to defects such as edge breakage, hidden cracks, and contour deviation, which not only affect the appearance quality but also increase the subsequent grinding and rework costs.
·Customer demand
In this case, the customer needs to cut 8mm thick, 20 * 20cm green glass into irregular structures with multiple curves, and requires smooth cutting edges, no broken edges, consistent size, and efficient mass production.
·Solution
Chuangkeda's "Infrared Picosecond Laser Glass Cutting Integrated Machine" achieves non-contact, low thermal impact, and edge free cutting with a high-energy density picosecond laser source, intelligent visual positioning system, and high-precision motion platform. During the cutting process, laser energy is evenly applied to the inside of the glass, forming a clean cross-section through the principle of cold cracking. The entire cutting edge can be directly assembled and used without the need for secondary polishing. For complex irregular paths, the intelligent control system of the equipment can operate accurately according to CAD drawings, ensuring that every arc and angle matches the design perfectly. The cutting accuracy of the equipment is as high as ± 0.01mm, with excellent verticality of the incision and a broken edge of ≤ 5 μ m; Supports cutting of any shape, whether circular, square, curved, or irregular contours, all can be completed in one go. At the same time, the automated processing platform equipped can achieve synchronous cutting of multiple pieces of glass, significantly improving production efficiency and providing high-quality and high-efficiency solutions for high-end glass precision processing.
·Cutting effect display
Cutting thickness: 8mm green glass.
Cut accuracy: ± 0.01mm.
Edge quality: Broken edge ≤ 5 μ m, smooth and even cutting surface, no need for secondary grinding or polishing.
Efficient and stable: capable of batch stable processing, with high overall formability and a yield rate of 99%.
Supporting shapes: covering circular, square, and various shaped glass requirements - whether it is fine structures such as R-angles, ellipses, or complex shaped contours, high-precision repeated cutting can be achieved.
In the future, Chuangkeda will continue to be guided by practical applications, continuously optimizing equipment performance and processing solutions, providing glass deep processing enterprises with higher precision, higher efficiency, and more stable laser cutting solutions, and helping customers continuously improve product value and manufacturing level in fierce market competition.
